A craft rooted in tradition
Coconut have been a gift to the people of Kerala since forever, but the origins of the Brass Broidered Coconut Shell Crafts are obscure. This craft is amazing in how artisans breathe life into discarded coconut shells, transforming them from humble husks into treasures adorned with brass.
The process is a mesmerizing dance between strength and finesse. The naturally hard coconut shell is meticulously carved, its surface whispering tales of sun-drenched beaches and swaying palms. Then comes the brass embroidery, a testament to the artisan's skill. Using the intricate lost wax process, they etch delicate patterns onto the shell, a marriage of toughness and elegance. The result? A universe of products such as hookahs, bowls, cups, small boxes, flower vases, snuff boxes, sugar basins, nut bowls, spoons, key chains, agarbathi (incense sticks) stands, clocks, buttons, beads, necklace, lockets, hair clips, soap box and other decorative pieces that shine with a story. The natural hardness and micro-porosity of the coconut shell make it the perfect canvas, ensuring these treasures endure for generations!
A visual feast for the senses
A number of tools are utilised for the making of Brass Broidered Coconut Shell Crafts. The process begins with the selection of the perfect shell that is chosen based on size. The outer surface of the shell is rubbed with a steel tool, while the inner part is smoothened with a chisel. After smoothening, a base and handle, crafted from separate shells, are attached to the main cup using screws. For finishing touches, boot polish is applied first, followed by a final coat of French polish for a high-gloss finish.
Once the shell is prepared, it is time form bell-metal adornments. A mixture of beeswax and charcoal is used to create a detailed design on a lead square. This design is pressed onto a wooden model and covered in a clay and chalk mixture (sometimes with paddy husk). The wax is then melted out, leaving a hollow cavity. Molten copper and zinc are poured into the cavity so formed, filling the space left by the wax. Once cooled, the metal takes shape of the ornate wax model initially sculpted. The metal adornment is smoothened, and the coconut shell is secured inside a frame with gum. A paste made from boiled sealing wax is rubbed onto the shell for a final shine.
